Autocal Systems
Autocal Systems
Sant Tukaram Nagar, Pune, Maharashtra
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Our Group Companies

We are having  Om Plasma Ion Nitriding and Om Multitherm Engineers Pvt Ltd as our sister's concern. 

Om Plasma Ion Nitriding

   
Om plasma ion nitriding is a well established setup of plasma nitriding process.

We are here with thorough knowledge of the technology to serve you better enhancing productivity which may help in your organizational development.

  • Surface hardness
  • Wear resistance
  • Fatigue strength

It gives consistency in hardness & case depth all over the surface which is not noticeable in conventional process i.e gas nitriding.

  • It increases wear resistance & fatigue strength.
  • Distortion is almost zero.
  • Surface finish is excellent.

Process:

  • Parts to be treated are placed in a vacuum chamber at low pressure
  • High D.C voltage(typically around 1000 volts) is established between the parts and the chamber wall.
  • Nitrogen  gas is introduced into the vaccum chamber which produces a glow discharge plasma(ionised gas) around the parts.
  • The bombardment  of reactive nitrogen atoms on the surface of the work load forms a thin layer of hard metal nitrides.

Applications:

Plasma Ion Nitriding:

  • Power Metallurgy - Gears bushes, Synchromesh rings
  • Aluminum Industry - Dies for casting & extruding
  • Forging Industry - All kinds of dies for hammering and pressings[cold forging, impression forging, open forging]
  • Metal Casting & Moulding Industries - Mould for non-ferrous metals & alloys
  • Automobile Industry - Crank Shafts, Cam Shafts, Gear, Pistons, Cylinders, Valves, Valves Springs, Synchromesh rings
  • Machine Building - Shafts, spindles , side rails, instruments for cold & hot rolling, dies, punches for deep drawing, Pump cylinders, milling & drilling tools[milling cutters, rams, drills , taps , broaches etc.,]
  • Plastic Industry - Extruder Screws, Cylinders, Moulds for injection moulding
  • Power Engineering - Turbines, Shafts , Spindles, Gears

Typical applications include gears, crankshafts, camshafts, cam followers, valve parts, extruder screws, die-casting tools, forging dies, extrusion dies, injectors and plastic-mold tools.

Advantages of Plasma Nitriding are:

  • Low temprature process
  • Lower cost
  • Environmental friendly
  • Less distortion of work pieace

Equipment:

Processing:

  • Chamber size - Ø1000 x 1200mm
  • Capacity  - 1000 Kgs

Testing:

  • Microscope, Neophot-2 , Carl Zeiss Jena, Germany
  • Vickers Hardness Tester, Vickers Armstrong [Engineers] ltd, England

Om Multitherm Engineers Pvt Ltd

   
Om Multitherm Engineers Pvt Ltd:

(An ISO 9001:2008 Cerified Company)

We would Like to introduce ourselves as a leading heattreatment unit in Talawade, Pune. Our Management Team Totally Comprises of professional engineers & Metallurgists having 15 - 20 years experience in Heavy Steel plant & largest Heat Treatment plant. In our furnaces Tyrister controlled equipments & fibrothal used for better Uniformity to carry following Heat Treatment processes.

  • Case Hardening
  • Hardening & Tempering
  • Annealing
  • Normalising
  • Stress Relieving
  • Flame hardening
  • Sand Blasting.

In semi finished condition with the right analytical approach, correct metallurgical concept, perfect process control, a constant supervision along with the periodic furnace calibration,maintenance and checking of instruments with record of same as per ISO 9001 requirement.

State of Art Technology:

Pit Type Gas carburising Furnace-01 Nos.

  • Made: Fully Fibrothal Lining with sandvikmade Heating Coil
  • Dimension : 1500 OD x 2000 Height
  • Type: Electrical Heated2

Pit Type Gas carburising Furnace-02 Nos.

  • Made: Fully Fibrothal Lining with sandvikmade Heating Coil
  • Dimension : 800 OD x 1200 Height
  • Type: Electrical Heated

Tempering Furnace-01 Nos.

  • Made: Fully Fibrothal Lining with sandvickmade Heating Coil
  • Dimension : 800 OD x 1200 Height
  • Type: Electrical Heated

Quenching Tank –01 No.

  • Capasity: 12000 Ltr
  • Make: Hi Quench (MFA) Hard Castle.Agitation Systems, Westorwork Design
  • Heat Exchanger-01 No.
  • Forced Type Cooling Tower-01 No

Crane-01 No.

  • Capasity: 1 Ton Fast Hoist for Quenching:
  • 5 Ton Hoist For Stress Relieving

Stress Reliving Furnace-01 No:

  • Dimension: 5000L x 3000W x 3000H
  • Type: Gas Fired Furnace with 2 No circulating fans

Sand Blasting Machine-01 No:

  • Flow compressor electrical with 160 cfm speed

Testing Equipment:

  • Rockwell Superfacial Hardness tester
  • Make: Fine
  • Portable Hardness Tester
  • Microscopic Case Depth mesurement Instrument
  • Sample Cutting Machine
  • Polising & Lapping Machine
  • Test Piece Hot Mounting Machine
Reach Us
Sandip Bagade (Proprietor)
Plot No. 83/526, Sant Tukaram Nagar, Behind DY Patil College, Pimpri
Pune- 411018, Maharashtra, India


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